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LEAN MANUFACTURING ARTICLES

Get inspired and share!

LEAN MANUFACTURING ARTICLES

Get inspired and share!
How Lean Solutions Can Improve Plant Safety

How Lean Solutions Can Improve Plant Safety

Lean manufacturing is all about becoming more effective and efficient. Applied correctly, the lean system will improve all operational metrics on the way to achieving greater efficiency. Applied incorrectly or with too much emphasis on production, other metrics like...

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Strange reporting from the WSJ on “just-in-time”

Strange reporting from the WSJ on “just-in-time”

I often enjoy the “Top Supply Chain and Logistics News” segment from the Wall Street Journal. Good, quick updates on a range of relevant supply chain topics that are hard to find easily from a single source. In the February 6th column they had a strange...

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Grab the mop – learning through action

Grab the mop – learning through action

I was leaving the office last Tuesday after working on a new marketing campaign and walked down the hall to shut the lights off. I had plans to meet a channel partner with our CEO for dinner and didn’t leave much time buffer. On my way over to the light switch I...

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The Power of Flow, Demonstrated in Donuts

The Power of Flow, Demonstrated in Donuts

I'm a big donut fan. When I'm in your city, I'm searching out the local hotspot to test the best. As an invention, donuts are up there at the top. Maybe flight is better, but only by a fraction. Took a weekend trip to upstate NY this summer and found a...

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Don’t start the layout until you know the process

Don’t start the layout until you know the process

Do you feel like you’re in an infinite loop of frustrating layout changes as you keep changing process elements? It’s probably because you started layout planning too soon. Two quotes on this subject from Chihiro Nakao, from the book Kaizen Forever “Build...

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Lean is not an investment, it’s a decision

Lean is not an investment, it’s a decision

We hear this question all the time – “What will my payback from lean be?” The payback will be tremendous, the increase in capability will be tremendous, the impact on your environment will be tremendous, the impact on your people will be tremendous. It can start as an...

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One Piece Flow Everything, Everywhere

One Piece Flow Everything, Everywhere

One piece flow everything, everywhere. There’s a lot of assumptions baked into that statement. An assumption that one piece is the right quantity, that flow is the most efficient condition, and that it has universal application. We shouldn’t take those...

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4 In’s and 1 Out – 5 Material Flows to Know

4 In’s and 1 Out – 5 Material Flows to Know

Every warehouse, manufacturing plant, production facility, and logistics operation – no matter where they are or what they do – has to manage the same 5 kinds of material and information flow. Your success will be determined by how well you design and integrate these...

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Lean Lessons in the News

Lean Lessons in the News

Click on the headings below for links to full news articles   Tool and Die – Manufacturing canary in the coal mine? IndustryWeek recently posted an article on the tool and die industry that's worth a read. The manufacturing ecosystem depends on healthy tool and...

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5 Signs Forklift Free Is A Must For Your Operation

5 Signs Forklift Free Is A Must For Your Operation

There is clear support for the safety, resource efficiency, and productivity of forklift free / fork truck free initiatives. Those elements show why the initiative is important, but they don’t always create the clear moment of insight into your operation and why it...

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Is Your Material Flow Based on Chaos or Consistency?

Is Your Material Flow Based on Chaos or Consistency?

There are three choices to plan your material flow system: 1. Fixed time, variable quantity 2. Variable time, fixed quantity: 3. Chaos Any of the choices are valid depending on the context they are used in, and you’ll always have some element of each. The...

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Create Flow by Going Forklift Free

Create Flow by Going Forklift Free

Forklift / fork truck free initiatives are everywhere. Either you’ve done it, you’re doing it, or you will be doing it soon. There are too many reasons not to, which I outlined in the "Why?" aspect of forklift free in our series. While all of those points are...

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Get the Fork Outta Here! Forklifts, that is – Part 3

Get the Fork Outta Here! Forklifts, that is – Part 3

This is part 3 of a multi part series. Read part 1 for background on forklift usage, and part 2 for our perspective on why going forklift free should be an operational priority. Part two of this series introduced two perspectives on the forklift free subject - one...

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Get the Fork Outta Here! Forklifts, that is – Part 2

Get the Fork Outta Here!
Forklifts, that is – Part 2

This is part 2 of a multi-part series. Read part 1 for background on forklift usage. There are generally two viewpoints related to forklift free / forklift restricted initiatives – one viewpoint understands it and are trying to figure out how to implement it, one...

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THE COMPLETE
GUIDE TO LEAN INTEGRATION

Here's everything you need to know broken down into manageable parts that are easy to implement.

IS YOUR FACTORY A GOOD FIT FOR LEAN INTEGRATION?

Fill out our lean integration checklist to determine if your factory might be ready for lean integration.

THE COMPLETE
GUIDE TO LEAN INTEGRATION

Here's everything you need to know broken down into manageable parts that are easy to implement.

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