LEAN MANUFACTURING ARTICLES
Get inspired and share!LEAN MANUFACTURING ARTICLES
Get inspired and share!
How Lean Solutions Can Improve Plant Safety
Lean manufacturing is all about becoming more effective and efficient. Applied correctly, the lean system will improve all operational metrics on the way to achieving greater efficiency. Applied incorrectly or with too much emphasis on production, other metrics like...
What’s the Difference Between Lean Manufacturing and Continuous Improvement?
Although the terms lean manufacturing and continuous improvement are thrown around and used interchangeably, they are not the same. Lean manufacturing is a business operating system, originating from the Toyota System, with applications across industries. Continuous...
Strange reporting from the WSJ on “just-in-time”
I often enjoy the “Top Supply Chain and Logistics News” segment from the Wall Street Journal. Good, quick updates on a range of relevant supply chain topics that are hard to find easily from a single source. In the February 6th column they had a strange...
Grab the mop – learning through action
I was leaving the office last Tuesday after working on a new marketing campaign and walked down the hall to shut the lights off. I had plans to meet a channel partner with our CEO for dinner and didn’t leave much time buffer. On my way over to the light switch I...
Boeing’s Bombardier Airbus’ Unintended Consequences
The impact of unintended consequences are felt long after they are first recognized, and the impact of the Boeing-Bombardier-Airbus news this week will be felt for decades. The most recent outcome is a tie-up between Airbus and Bombardier’s C Series jet program,...
The Power of Flow, Demonstrated in Donuts
I'm a big donut fan. When I'm in your city, I'm searching out the local hotspot to test the best. As an invention, donuts are up there at the top. Maybe flight is better, but only by a fraction. Took a weekend trip to upstate NY this summer and found a...
Treat your capital budget like a nice steak – leave the fat in
"The root of my success is acting rationally about capital allocation" - Warren Buffett As the weather here starts to turn and we enter the fourth quarter of the calendar year, two separate cycles combined in my mind. The cool weather creates perfect...
Don’t start the layout until you know the process
Do you feel like you’re in an infinite loop of frustrating layout changes as you keep changing process elements? It’s probably because you started layout planning too soon. Two quotes on this subject from Chihiro Nakao, from the book Kaizen Forever “Build...
3 Steps to Better Material Flow — Connect Your System
You’ve made the decision to go lean. One of your initiatives for this year is to go forklift free and you have a plan for how to make it happen. There is a solid plan for where parts will be stored, where they will be used, the packaging they’ll be in, and how to...
Lean is not an investment, it’s a decision
We hear this question all the time – “What will my payback from lean be?” The payback will be tremendous, the increase in capability will be tremendous, the impact on your environment will be tremendous, the impact on your people will be tremendous. It can start as an...
One Piece Flow Everything, Everywhere
One piece flow everything, everywhere. There’s a lot of assumptions baked into that statement. An assumption that one piece is the right quantity, that flow is the most efficient condition, and that it has universal application. We shouldn’t take those...
Lessons in the Toyota Production System (TPS) – from Panera?!
The “fast casual” restaurant category may be the furthest thing from automotive production, but a recent article in the Wall Street Journal perfectly captures the application of Toyota Production System (TPS) principles to this industry. It’s a fun...
4 In’s and 1 Out – 5 Material Flows to Know
Every warehouse, manufacturing plant, production facility, and logistics operation – no matter where they are or what they do – has to manage the same 5 kinds of material and information flow. Your success will be determined by how well you design and integrate these...
Lean Lessons in the News
Click on the headings below for links to full news articles Tool and Die – Manufacturing canary in the coal mine? IndustryWeek recently posted an article on the tool and die industry that's worth a read. The manufacturing ecosystem depends on healthy tool and...
5 Signs Forklift Free Is A Must For Your Operation
There is clear support for the safety, resource efficiency, and productivity of forklift free / fork truck free initiatives. Those elements show why the initiative is important, but they don’t always create the clear moment of insight into your operation and why it...
Is Your Material Flow Based on Chaos or Consistency?
There are three choices to plan your material flow system: 1. Fixed time, variable quantity 2. Variable time, fixed quantity: 3. Chaos Any of the choices are valid depending on the context they are used in, and you’ll always have some element of each. The...
Create Flow by Going Forklift Free
Forklift / fork truck free initiatives are everywhere. Either you’ve done it, you’re doing it, or you will be doing it soon. There are too many reasons not to, which I outlined in the "Why?" aspect of forklift free in our series. While all of those points are...
Eliminate Forklifts – Commit to Safety, Improve Efficiency, Reduce Cost
Commit to Safety Imagine forklifts driving around a school, hospital, or mall. Sounds crazy, right? So why would you tolerate forklifts driving around your work place? All companies say they prioritize safety, but we see fork lifts driving around plants and factories...
Get the Fork Outta Here! Forklifts, that is – Part 3
This is part 3 of a multi part series. Read part 1 for background on forklift usage, and part 2 for our perspective on why going forklift free should be an operational priority. Part two of this series introduced two perspectives on the forklift free subject - one...
Get the Fork Outta Here!
Forklifts, that is – Part 2
This is part 2 of a multi-part series. Read part 1 for background on forklift usage. There are generally two viewpoints related to forklift free / forklift restricted initiatives – one viewpoint understands it and are trying to figure out how to implement it, one...
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IS YOUR FACTORY A GOOD FIT FOR LEAN INTEGRATION?
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THE COMPLETE
GUIDE TO LEAN INTEGRATION
Here's everything you need to know broken down into manageable parts that are easy to implement.
IS YOUR FACTORY A GOOD FIT FOR LEAN INTEGRATION?
Fill out our lean integration checklist to determine if your factory might be ready for lean integration.
THE COMPLETE
GUIDE TO LEAN INTEGRATION
Here's everything you need to know broken down into manageable parts that are easy to implement.
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