Material Flow Structures
Improve your facility’s material flow with modular structures from Geolean. Optimize space, create flow, and improve ergonomics with the right lean manufacturing solution.
Lean Structures for Quick Implementation
Ready-to-Order and Custom-Engineered Solutions: Streamline Your Workflow with Flexible Efficiency
We offer a curated selection of ready-to-order solutions along with custom-engineered options to fit your unique space and material flow needs.
Our Ready-to-Order catalog includes flow racks, carts, workstations, 5S stations, shadowboards, and other lean manufacturing applications designed for rapid implementation—perfect for getting started right away to support one-piece flow, trial a pick cell, or improve your pick, pack, and ship lines.
If your operation requires a more tailored approach, our custom-engineered solutions are designed to optimize efficiency in even the most unique environments, ensuring seamless integration and enhanced productivity.
Flow Racks
Material Handling Carts
Workstations
Organizational and 5S Structures
Shadowboards
Message Boards
Flow Racks
Explore pre-designed and custom-engineered flow racks that improve visual inventory management, easily present totes for high-density storage, and optimize footprint.
Flow racks can be used everywhere: lineside, supermarket, shipping department, small parts stores, kitting cells, and many other areas to support FIFO, set pick/place locations, and define visual part management.
GFR 2x2 In 1x2 Out Flat Front Presentation
RTO-FR1001
GFR 2x2 In 1x2 Out Tilt Presentation
RTO-FR1003
GFR 2x2 In 1x2 Out Tilt Presentation
RTO-FR1004
GFR 2x2 In 1x2 Out Stagger Tilt Presentation
RTO-FR1005
Levels: 3 in, Straight
RTO-FR1007
Levels: 3in, Straight
RTO-FR1008
Material Handling Carts
We offer custom-engineered and ready-to-order pre-configured carts and cart systems, including hand push carts, pick carts, integrated dunnage carts, and tug carts.
Tug cart options include Geolean’s modular, heavy-duty base and trusted CarryMore® mother-daughter systems. Our carts support seamless material flow and can be put in place everywhere with unique attributes to support your requirements.
3-Level Top Hat
RTO-CT2021
Side-Load Top Hat Bag
RTO-CT2022
Side Load Panel HD Tug Cart
RTO-CT2007
Tow Cart Three Level
RTO-CT2009
HD2 – 5 Drawer Tug Cart 100lb/drawer capacity - Welded
RTO-CT2016
Side-Load Cart with Bag Clear vinyl cover optional
RTO-CT2020
Workstations
Lean workstations optimize workspaces tailored to specific tasks and user needs, focusing on functionality, ergonomics, flexibility, and productivity.
Our standard and L-shape options cover the most common workstation configurations. We also offer custom-engineered solutions to fit your work space.
Workstation Single Level Table
RTO-WS3012
Workstation Single Level Table with Light
RTO-WS3001
48” x 26” Assembly Station
RTO-WS3005
48” x 56” Station With Flow Rack
RTO-WS3006
79” x 22” Shipping/Receiving Desk
RTO-WS3010
62” x 26” Multi-use Pack Station
RTO-WS3011
Organizational and 5S Structures
Discover lightweight 5S stations pre-designed with product-hanging accessories and graphics. Standard graphics for common items make them simple to implement on your facility floor.
5S Dry Utility Cart
RTO-OS4006
A-Frame Fixture Cart Shown with HDPE Pegboard
RTO-OS4004
5S Cleaning Station
RTO-OS4005
3-Drawer Tool Cart
RTO-OS4003
Enclosed Shadowboard Cart
RTO-OS4002
2 Shelf Shadowboard Cart
RTO-OS4001
Shadowboards
Order as Rigid HDPE or our more popular 2-Color Zote Foam for clean visual identification of your tools or parts. CNC routing with laser etched part numbers using our standard size and color materials will ensure your high-quality shadowboard is perfect for your application.
2-Color Foam Inlay
Custom Mobile Kit With Case
Turnkey Tool Kits With Tray
Laser Etched ID With HDPE Insert
Pcor Tote With Zote Foam Inlay
Custom Drawer Cart Build-To-Spec
Message Boards
Get dry-erase, magnetic, or non-magnetic message boards to relay critical messages, instructions, KPIs, or other information to your employees.
We have ready-to-order and custom-engineered options and all options are ready for you to place your standard team graphics and communication templates.
Hinged 3-Panel Team Board 36” x 60” Magnetic Dry Erase Boards
RTO-OS4007
Rotating 4-Panel Team Board 24” x 48” Magnetic Dry Erase Boards
RTO-OS4008
MOBILE SINGLE PANEL COMMUNCIATION BOARD 48” X 96” DRY ERASE MAGNETIC BOARD
RTO-OS4009
Message Board 4x4 Single Sided
RTO-MSGB1000-1
Message Board 2x4 Three Board Double Sided
RTO-MSGB1000-4
Message Board 2x4 Single Sided
RTO-MSGB1000-3
UNEX Material Flow Solutions
Looking for heavy-duty flow racks and workstations? Order from our line of UNEX lean manufacturing solutions, including:
- Flow Racks
- Carton Flow Accessories
- High-density Storage
- Conveyors
FlowCell Modular Flow Rack
Roller Rack Gravity Flow Rack
SpeedCell Dynamic High-Density Storage
SpanTrack Lane Carton Flow
High-Capacity Supermarket Racks
Custom Industrial Workstation
Ready to Get Started Now? Use Our Guide.
Download our guide to find detailed descriptions of each of our ready-to-order lean manufacturing solutions, plus take a look at custom-engineered options. To get started, contact Geolean today!
Custom-Engineered Material Handling solutions for specific needs
Geolean knows material flow isn’t one-size-fits-all. In addition to our ready-to-order options, our experts can engineer custom material handling solutions (flow racks, carts, workstations) to meet your facility’s specific needs.
Plus, we can provide end-to-end support from design to implementation for all of our material handling structures. Have an idea but want expert input? We’re ready to help.
Process-specific Structures for Industry-specific Demands
You bring your business goals, and Geolean brings industry-specific expertise to make them happen. Our ready-to-order structures are designed to meet the most common needs in your industry, or we can customize solutions for your facility. Explore our experience across industries.
The storage or material flow solution you need will depend on your facility or application. Our lean solutions will help you increase efficiency, reduce waste, and maximize productivity.
- Maximize your warehouse space
- Improve lineside productivity
- Streamline picking and packing
- Optimize storage space
Aerospace
Automotive
Agriculture
Appliance
Heavy Truck
Logistics